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Cat 3406B 4MG, 7FB, 5KJ Diesel Engine Service Manual (USB) Product Specifics: Product title: MechanicStar — Cat 3406B 4MG, 7FB, 5KJ Diesel Engine Service Manual (USB) Product description: This service manual set on USB FLASH DRIVE provides service and troubleshooting information for Cat 3406B truck diesel engines with serial number prefixes 4MG, 7FB, 5KJ. Latest edition with over 1,200 pages in multiple volumes. Product code: MS-MAN-0544 Compatibility: Windows/Mac/Linux operating systems Topics: Engine General InformationSafetySpecificationsModel ViewsTorque SpecsOperation Engine MaintenanceScheduleProcedures Engine Systems OperationFuel SystemAir Inlet And Exhaust SystemJake BrakeLubrication SystemBrakeSaverCooling SystemElectrical System Disassembly and AssemblyAir CompressorFuel Injection LinesFuel Injection Line AdaptersElectric Starting MotorTachometer DriveFuel Priming PumpFuel Filter And BaseFuel Transfer PumpFuel Ratio Control For Use With Earlier EnginesFuel Ratio Control For Use With Later EnginesAutomatic Timing Advance 7FB1-Up, 4MG1-4MG3599Fuel Injection Pump Housing And GovernorGovernorFuel Injection PumpsFuel Injection Pump HousingTurbocharger (TV72 & TV78)Turbocharger (S4A)Water Temperature Regulator And ManifoldWater Temperature Regulator (Ford)Engine Oil CoolerOil Filter And BaseOil Filter BaseExhaust ManifoldAlternator And Mounting GroupWater PumpValve CoversRocker Shaft Assemblies And Push RodsRocker Shaft AssembliesValve LiftersFuel Injection Nozzles (Earlier)Fuel Injection Nozzle Adapters (Earlier)Fuel Injection Nozzles And Adapters (Later)Aftercooler CoreAftercooler HousingCylinder Head AssemblySpacer PlateValvesValve Seat InsertsBridge DowelsValve GuidesOil PanFlywheelOil PumpPiston Cooling TubesConnecting Rod BearingsCrankshaft Main BearingsPistons And Connecting Rod AssembliesCrankshaftCamshaft BearingsCrankshaft Front Seal And Wear SleeveCrankshaft Rear Seal And Wear SleeveVibration Damper And PulleyCylinder LinersFan DriveFlywheel HousingEngine Front SupportCamshaftTiming Gears And PlateAir Compressor And Accessory DriveTiming Gear CoverOil Cooler (BrakeSaver)Flywheel (BrakeSaver)BrakeSaver Control ValveBrakeSaverOil Pan (BrakeSaver)Oil Pump (BrakeSaver)Jacobs Engine Brake Testing and AdjustingBrakesaver TroubleshootingPull-Down RPM CheckKlunk Check (Check For Free Movement Of The Valve Spool)BrakeSaver Troubleshooting Problem ListFuel SystemFuel System InspectionFuel Transfer PumpChecking Engine Cylinders SeparatelyFuel Injection LinesFuel Injector TestingChecking the Plunger and Lifter of an Injection PumpRemoval and Installation of Fuel Injection PumpsRemoval of Fuel Injection PumpsInstallation of Fuel Injection PumpFinding Top Center Compression Position for No. 1 PistonChecking Engine Timing With 8T53Checking Engine Timing By Timing Pin Method 7FB1-Up, 4MG1-4MG3599Engine Timing By Timing Pin Method 4MG36Fuel Setting ProcedureFuel Ratio Control And Governor Check (Earlier Engines)Fuel Ratio Control Adjustment (All Engines Except CARB Approved) For Use With Earlier EnginesFuel Ratio Control Adjustment (CARB Approved Engines) For Use With Earlier EnginesCheck And Adjustment Of The Fuel Ratio Control Linkage For Use With Earlier EnginesFuel Ratio Control And Governor Check (Later Engines)Fuel Ratio Control Adjustment (Later Engines)Engine Speed MeasurementGovernor AdjustmentsAir Inlet And Exhaust SystemRestriction Of Air Inlet And ExhaustMeasurement Of Pressure In Inlet ManifoldExhaust TemperatureAir To Air Aftercooled SystemsVisual InspectionAir System RestrictionTurbocharger FailureInlet Manifold PressureAftercooler Core LeakageDynamometer TestCrankcase (Crankshaft Compartment) PressureCompressionCylinder HeadValvesValve Seat InsertsValve GuidesChecking Valve Guide BoresBridge DowelBridge AdjustmentValve Clearance SettingJake Brake AdjustmentLubrication SystemToo Much Oil ConsumptionOil Leakage On Outside Of EngineOil Leakage Into Combustion Area Of CylindersMeasuring Engine Oil PressureOil Pressure Is LowCrankcase Oil LevelOil Pump Does Not Work CorrectlyOil Filter Bypass ValvesToo Much Clearance At Engine Bearings Or Open Lubrication System (Broken Or Disconnected Oil Line Or Passage)Piston Cooling Tubes (Jets)Oil Pressure Is HighToo Much Bearing WearIncreased Oil TemperatureCooling SystemVisual Inspection Of The Cooling SystemTesting The Cooling SystemTest Tools For Cooling SystemChecking Pressure CapTesting Radiator And Cooling System For LeaksGauge For Water TemperatureWater Temperature RegulatorsBelt Tension ChartBasic BlockPiston RingsConnecting Rods And PistonsConnecting Rod And Main BearingsCylinder BlockProjection Of Cylinder LinerFlywheel And Flywheel HousingFace Run Out (Axial Eccentricity) Of The Flywheel HousingBore Runout (Radial Eccentricity) Of The Flywheel HousingFace Runout (Axial Eccentricity) Of The FlywheelBore Runout (Radial Eccentricity) Of The FlywheelVibration DamperElectrical SystemTest Tools For Electrical SystemBatteryCharging SystemAlternator Regulator Adjustment (Delco-Remy)Alternator Pulley Nut Tightening (Delco-Remy)Starting SystemPinion Clearance Adjustment (Delco-Remy)Pinion Clearance Adjustment (Bosch) TroubleshootingIntroductionHigh Fuel ConsumptionHigh Fuel Consumption ComplaintsLow Power And Engine Response ComplaintsLow Power ComplaintsEngine Response ComplaintsPrimary Engine ChecksRoad TestNon-Engine Related ProblemsMisfiring And Running RoughExcessive Black Or Gray Exhaust SmokeExcessive White Or Blue Exhaust SmokeHard Starting (Engine Crankshaft Turns Freely)Engine Does Not StartCooling SystemLoss Of CoolantFuel In Crankcase OilEngine Vibration TroubleshootingGeneral Torque Specifications for All Caterpillar Products Cat Shop Supplies and Tools Standard Torque SpecificationsAbout MechanicStar MechanicStar provides professional service and repair software for on- and off-highway vehicles complete with OEM specifications, service & repair procedures, detailed illustrations and diagrams. Please feel free to message us with any questions.Shipping & Returns Item will ship within 2 business days. U.S. and Worldwide shipping available via USPS. Returns are not accepted for this item. We will gladly exchange any defective items in a timely manner.
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